Heathrow Control Tower: Past, Present and Future

Picture of Vincent Lambercy
Posted by Vincent Lambercy

For air traffic controllers of the past, the new world of digital towers, augmented reality and AI will look like science fiction. Controllers of the future will wonder how people managed without all this technological assistance. In late May 2024, I was able to see both past, present and future at London Heathrow’s control tower as the guest of Andy Taylor, Chief Solutions Officer at NATS.

At the top of the tower is a panoramic view of one of the world’s busiest airports. At the base of the tower is a living vision of the future of ATC. This article explores the history of Heathrow’s tower, what it’s like being a controller there and the exciting future that NATS is showcasing in a demo area on the ground floor.

Visiting the tower

Visiting the tower involves a ‘behind the scenes’ trip through airport security. The process is similar to going through security as a passenger in Terminal 3 but perhaps a bit faster and in a rather more industrial environment. After a long walk to the very end of the pier at Terminal 3, we arrived at the tower, which is situated in the middle of the airport with good views out over both runways.

reception area at heathrow towerThe reception area at Heathrow Tower.

model of heathrow towerModel of the tower.

First, Andy took us to the cab, from which we had a panoramic view of the airport and, in the distance, central London.

terminal three from the towerTerminal 3 from the Tower

canyon at terminal threeThe infamous canyon at Terminal 3.

Then we visited NATS’s innovation lab at the base of the tower where we had a glimpse of the future - but more on that later.

Building the new tower at Heathrow

Heathrow began life as a commercial airport in 1946 with nothing more than a few tents, grass runways and an “RAF-type control tower”. The original tower was replaced in 1955 with a nine-storey red-brick building that stayed in service for nearly 60 years, before being demolished in 2013 after the new tower came into operation.

heathrow in 1946Heathrow in 1946 Source

old tower being demolishedThe old tower being demolished in 2013 Source

According to architects RSHP, building the 87-meter-tall tower in the middle of an airport that operates 24 hours a day presented many engineering challenges. It had to be constructed at a cost of £50 million from prefabricated 12-meter sections, and the whole thing was jacked up from the base to allow new sections to be added.

building the new towerBuilding the tower with the specially-developed external lift. Source

Eventually, the cab for the operations room was pre-assembled and transported at night across the runways before installation. This time-lapse video shows the extraordinary process in motion.

Augmented reality control tower

Not content with building a modern control tower, NATS are already looking to the future. Arranged around the gallery, there are clusters of high-resolution video cameras. They provide 360-degree coverage of the airport with additional PTZ (pan-tilt-zoom) cameras to give remote controllers virtual binoculars. These cameras are an essential part of an ongoing R&D programme into remote and digital control towers. They provide the reality feed for an augmented reality system.

cameras on the towerCameras on the Heathrow control tower.

Digital towers

These cameras feed into a prototype of a digital tower located at the base of the control tower and to a Virtual Contingency Facility (VCF) based at an undisclosed location off the airport, which opened in 2009. The current backup facility can operate at around 70% of the airport’s full capacity but a new facility, due in 2025, should increase that to 100%.

rendering of new virtual towerRendering of the new VCF showing panoramic screens. Source.

The prototype we saw was developed using technology from Searidge Technologies. It lets controllers visit it and give feedback without having to leave their workplace. This is important because involving controllers as early as possible in a project like this is a key success factor, as we discussed in an earlier article about agile development in ATC.

It features three controller stations and one cluster of screens—a quarter of the eventual 360-degree view needed for the VCF.

IMG_4990Inside NATS’s digital airport prototype at Heathrow.

The experience is quite remarkable. We were looking at live video from the cameras we had seen at the top of the tower just a few minutes earlier and looking out at the same airport panorama that we had seen with our own eyes. The displays were unpixellated, sharp and vivid. The refresh rate was fast enough that there was no noticeable lag or rippling.

The system overlays information, displaying callsigns and aircraft types that follow the aircraft as they move. This tagging provides an extra level of situational awareness and ‘heads-up’ information for controllers.

tags on aircraftTags on aircraft at Heathrow.

Each controller workstation had two large touchscreens and two large monitors. All four screens can be configured in different ways to help controllers manage their workspace. One benefit of the multi-screen approach is that controllers can connect to cameras that cover dead ground that is not visible from the tower itself, such as taxiways and stands between the B and C gates at Terminal 5. They can also connect to the PTZ cameras and use them as virtual binoculars. The use of commercially-available off-the-shelf hardware means that the system can be easily upgraded.

controller workstationController workstation

AI assistance

Going beyond remote presence and augmented reality, NATS is also working on AI technology to assist controllers. We saw two demos that show how powerful this assistive technology could be.

The first showed how AI could track aircraft turnarounds on a stand, recognise the movement of vehicles and services, and use that information to predict the likely TOBT (Target Off Block Time), i.e., when the aircraft will be ready for pushback. Watching the demo, it was remarkable to see the software pick out and highlight different service vehicles and turn that into easily visualised data for the controller.

augmented reality

 

 


Recorded demo of augmented reality showing aircraft turnaround.

The second AI tool tracked the position of a landing aircraft’s tail as it turned off runway 09L at Heathrow. Learning to recognise, by sight alone, when the runway has been vacated is a critical controller skill, and it can take months to learn. My colleague Julija has written extensively about how this kind of decision-support AI can improve safety without diminishing human agency and accountability.

machine learning at heathrowAI learning to detect when a plane has vacated 09L at Heathrow.

The future is already here

My visit to Heathrow and NATS’s prototype digital tower reminded me that, as sci-fi author William Gibson said, “the future is already here, it’s just unevenly distributed.” Heathrow Airport may have its roots in the 1940s but it’s also looking ahead to the 2040s.


I would like to thank Andy Taylor for arranging the visit and Matthew Stibbe, from Articulate Marketing, for the photos and for helping with the article.